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CNC Swiss-Type Lathe SZ-256E
Description: The SZ-256E is a mid-to-high-end 6-axis CNC Swiss-type lathe. The tool holder on the sub-spindle side can accommodate two rows of tools and features a Y2 axis, offering powerful functionality. The milling power head on the main spindle side and the power head on the sub-spindle side can be expanded for various tooling configurations. The machine also supports flexible switching between guided and non-guided modes, allowing for high-precision machining of long and short workpieces.
CNC Swiss-Type Lathe SZ-206F
Description: The SZ-206F features a newly designed machine body optimized through Finite Element Analysis (FEA) for enhanced structural integrity and precision. It can accommodate up to 30 tools in a modular layout, making it ideal for the machining of complex parts. The sub-spindle side is equipped with 14 tools, including 4 turning tools, 7 end mills, and 3 side mills. The machine employs an electric guide sleeve structure for high-speed and high-precision machining. It also supports flexible switching between guided and non-guided modes to meet various machining process requirements. The built-in oil-cooled electric spindle offers low inertia, low noise, fast response, and easy positioning.
CNC Swiss-Type Lathe SZ-326F
Description: The SZ-326F features flexible switching between guided and non-guided modes to meet the requirements of various machining processes. It is equipped with a built-in oil-cooled electric spindle that offers low inertia, low noise, fast response, and easy positioning. The machine also has a dedicated spindle support structure for non-guided mode, enabling high-precision machining of short workpieces.
Leveling and feeding all-in-one machine
This exhibit is a high-precision two-in-one leveling and feeding machine (without uncoiling function), which integrates precise multi-roller leveling and servo feeding, and is suitable for automatic production lines equipped with independent uncoiling equipment or using pre-uncoiling materials; The equipment can efficiently eliminate the internal stress and wave deformation of the metal strip, ensure the flatness of the discharge, and achieve the feeding accuracy of ± 0.05mm through the high-response servo system. It is compact in structure and convenient to change the shape. It is widely used in stamping, shearing, laser cutting and other scenes with strict requirements for material flatness and feeding accuracy.
High-end numerical control high-precision flattening machine
Mahat's new generation of high-precision CNC flattening machine is designed for high-end sheet metal processing, integrating advanced multi-roller flattening technology and full digital control system to achieve a comprehensive upgrade from micron-level flatness control to intelligent process management. The equipment adopts high-rigidity integrated frame and precision adjustable leveling roller group to effectively eliminate the internal stress, warping and wave deformation of materials, and the leveling accuracy can reach ± 0.01 mm/m, which meets the stringent application requirements of automotive structural parts, new energy battery trays, precision electronic shells and so on. Equipped with industrial touch operation interface, it supports automatic storage of parameters, remote monitoring and fault self-diagnosis, with fast change and stable operation. Whether it is continuous production line integration or high value-added single piece production, Mahat high-precision CNC leveling machine is the core guarantee to improve material quality and manufacturing efficiency.
Hydraulic high-precision leveler (six-fold type)
Mahat hydraulic high-precision leveler (six-fold) adopts six-fold roller system precision layout, combined with high-response hydraulic screwdown system and closed-loop control technology, to achieve efficient stress release and ultra-flatness leveling of high-strength metal sheets. Through the cooperation of upper and lower working rolls and backup rolls, the equipment significantly improves the rigidity and leveling stability, effectively eliminates the warping, curling and residual stress of thick plates, and the leveling accuracy can reach ± 0.01mm/m, which is suitable for difficult-to-straighten materials such as 1.5-8.0mm thick cold-rolled steel, stainless steel and high-strength steel. The whole machine is equipped with intelligent numerical control system, which supports pressure self-adaptive adjustment, roll gap digital display setting and one-key type change function, with convenient operation and reliable operation. It is especially suitable for engineering machinery, rail transit, energy storage structural parts and other high-end manufacturing fields with high requirements for plate flatness and subsequent processing accuracy, and provides high-efficiency and high-consistency solutions for heavy plate pretreatment.
Robot Bending Cell
Features and Advantages Three core algorithms software Synchronized following/ Dynamic aligning/ Dynamic crowning compensation. ALL4ONE--- PC Supervisor integrated software Automatically generates processing tasks, initiates machining cells with one-touch operation, and reports job completion autonomously; integrates with factory MES/ERP systems to enable digitalized production and management. Changeover requires no reprogramming; achieves first-off quality on initial production. High-Mix Low-Volume Production
Cartesian Coordinate Robot Sorting Laser Cutting Cell
Features and Advantages BIPODE Octopus Multi-Scenario Gripper; Handles sorting and palletizing in multiple applications. Integrated Auto-Loading/Unloading System; Simultaneously feeds materials and removes residuals—compact and practical. Centralized PC Control; Enables single-command cell initiation.
5-axis machining center VMC-SL 380UT
This small five-axis machining center has the performance characteristics of high speed, high precision and high reliability. The equipment is equipped with DD five-axis turntable, with RTCP tool tip following five-axis linkage processing function, which can clamp complex special-shaped products at one time, multi-surface processing, high precision and high efficiency.
Double tool magazine (64T) Die blank processing machine VMC-L1165
The Dual Magazine (64 T) Die Blank Machine is a highly efficient and versatile CNC machine equipped with two independent tool magazine systems for significantly improved machining efficiency and flexibility. Equipped with BT40-32 T * 2 double tool magazine, the spindle speed is 12000 rpm, which meets the complex processing requirements. Through the cooperation of high-precision manipulator or independent tool changer, it supports parallel tool change or alternate tool change, which shortens the tool change time. The double tool magazine supports tool preset, which prepares the next process tool in advance during the processing process, reduces the waiting time, and is suitable for mass production. It is used for processing titanium alloy structural parts and engine blades. Integration of rough and finish machining of large dies to reduce repeated clamping of workpieces. Small batch and multi-variety production of high-precision complex parts (such as joint prostheses), long-term continuous processing of heavy workpieces such as wind power gearboxes and nuclear power components.
Five-axis machining center VMC-SL480U
This five-axis machining center has the performance characteristics of high speed, high precision and high reliability. Equipped with a five-axis turntable, the equipment has the function of five-axis linkage processing with the tool tip, which can clamp complex special-shaped products at one time, multi-sided processing, high precision and high efficiency.
DMU400 five-axis linkage machining center
DMU-400 X/Y/Z stroke: 586/370/350mm Distance from spindle face to table: +110 to -5 (-20 tool Angle) /360 infinity Table size: 400mm Maximum load: 100kg X/Y/Z fast displacement: 40/40/40m/min Maximum cutting feed rate: 20m/min Machine size: 3010X2040X2800
K7 horizontal five-axis machining center
1. K7 is of moving-column structure and equipped with high dynamic response drive lightweight design. X/Y/Z axes are of high response ball screw drive. The left and right feed acceleration of X axis is 1G, the upper and lower feed acceleration of Y axis is 1G, and the ram feed acceleration of Z axis is 1.5g. The workpiece is clamped at one time to realize multi-sided milling, which greatly shortens the in-process time. It is especially suitable for multi-face and five-axis high-speed and high-efficiency processing of complex parts of die-cast aluminum automobiles. II. Technical parameters: 2. Accuracy performance: X/Y/Z axis positioning accuracy is 0.008/0.008/0.008 mm, and repeated positioning accuracy is 0.006/0.006/0.006 mm; A/C axis positioning accuracy is 12 arc seconds, and repeated positioning accuracy is 8 arc seconds, which meets the processing requirements of precision parts. 3. Speed performance: rapid displacement of X/Y/Z axis reaches 75/75/75m/min. The maximum cutting feed rate is 50m/min, and the fast feed speed of A/B axis is 50/75rpm. Combined with the efficient tool change system, the processing efficiency is greatly improved.
GMU-900T 5-axis machining center
GMU-900T 5-axis milling and turning center: 1. High rigidity: It is equipped with a crown block gantry frame, and the ribs are arranged reasonably to ensure that there is no vibration during milling and turning. The C-axis uses a high-torque automotive torque motor to ensure the smooth and powerful rotation of the workpiece in the turning mode. 2, high precision: A/C cradle table with patented gear backlash technology, no reverse clearance during processing, angle control to 0.001 °. Milling as the main, synchronous auxiliary turning process of the same clamping continuous processing, to avoid multiple positioning errors, precision life can reach several years. 3, high efficiency: equipped with 15000 rpm turn-milling composite electric spindle, standard 48 T tool magazine 12 seconds fast tool change, with automatic chip removal system, reduce non-processing time. Technical parameters: 1. Accuracy performance: X/Y/Z axis positioning accuracy: 0.008/0.008/0.007mm, repeated positioning accuracy: 0.005/0.005/0.004mm; A/C axis positioning accuracy: 8 arc seconds, repeated positioning accuracy: 5 arc seconds. 2. Speed performance: X/Y/Z axis fast displacement up to 40/40/40m/min, maximum cutting feed rate 20m/min, A/C axis fast feed speed 20/600rpm.
Information-based intelligent manufacturing system
1. Accuracy: real-time collection, statistics and analysis of data, that is, collection of various data and status information in the whole process from receiving orders to making final products; 2. Open source: application source code is completely open, and collection, change and customization are simple and efficient according to the way of industry suite; 3. Strength: Integrate rich interface protocols, integrate multiple access modes, and realize seamless connection of ERP system, equipment, OA, etc. 4. Economy: The new platform MES can quickly build a collaborative platform to reduce operating costs and maintenance costs;
Joint robot aided machining system
1. Robot production line, with the mode of robot + sky rail/ground rail, robot + conveyor line (+ truss manipulator) connected in series to complete the system automation production of the whole production line, customized according to customer needs. And 2, a plurality of truss manipulator and a plurality of joint robots are use to cooperate with each other to operate, so that that action is more flexible, the operation time is greatly shortened by the cooperation of multiple sections during proces, and the refueling rhythm is improved. The customized function program is compiled according to customer requirements and field conditions, so that the purpose is clear, the pertinence is strong, no redundant action exists, the action rhythm optimization efficiency is high, and the equipment production efficiency is high.
Refrigerated dryer with variable frequency plate
One Design background According to the changes in the industry, with the growing market for gas sales projects, we carry out research and development according to the requirements of post-processing equipment for gas sales projects. The air-cooled dryer is required to have low pressure drop, dew point of 2-10 ° C, and low energy consumption According to these three characteristics, we set the development route as a pre-cooler plus a three-in-one high-performance board converter plus a frequency conversion system to achieve the above requirements. The detailed details are described below. Two Theoretical basis Compressed air firstly enters the pre-cooler for cooling, then enters the three-in-one high-performance plate exchanger pre-cooling regenerator for secondary cooling, then enters the evaporation part for forced cooling and water diversion, and the treated low-temperature compressed air enters the pre-cooling regenerator to exchange heat with the entered hot air, so that the low-temperature compressed air is heated and flows out; The refrigeration system precisely controls the compressor speed according to the change of system load, and automatically adjusts the frequency to meet the processing requirements. Three Component description 1. The pre-cooler cools the compressed air with higher temperature. The pre-condenser is required to be small in size and high in heat exchange efficiency. Therefore, we adopt the plate-fin heat exchanger and the plate-fin heat exchanger, which are made of aluminum alloy and have high heat exchange efficiency. 2. High-performance three-in-one plate exchanger According to the design requirements, we have designed a special plate exchanger separately, which is characterized by low pressure loss, large heat exchange area, and the same processing capacity is more than 30% larger than that of ordinary three-in-one plate exchanger. 3. Frequency conversion system, the system program is specially adjusted for this model, featuring high precision, fast response, wide range of data reading, such as compressed air inlet temperature, outlet temperature, dew point temperature, compressed air pressure value, evaporation temperature, condenser temperature, suction temperature, evaporation pressure, condenser pressure, refrigerant exhaust temperature, the whole series of standard RS485 communication interface 4. Inverter compressor, in order to provide more stable operation of the equipment, we use Mitsubishi permanent magnet DC inverter compressor in the whole series. Mitsubishi DC inverter compressor runs smoothly, with wide frequency range and low noise. The internal rotor is treated with anti-wear coating, which can maintain stable output at ultra-high speed.
Air blow heat regeneration adsorption dryer with zero air consumption
I. Working principle The zero air consumption blast heat regeneration adsorption dryer is based on the low air consumption blast heat regeneration adsorption dryer, and a mid-mounted cooler is added. Ambient air sucked by the blower is heated by the heater to heat and desorb moisture from the adsorbent, hot air circulates through the intermediate cooler and the regeneration tower in the cooling stage, the regeneration tower is cooled through continuous closed circulation, and compressed air is not consumed in the whole regeneration process. II. Design Features 1. Communication can meet the user's requirements of RS-485 (standard configuration) and Internet of Things connection; 2. Self-developed EBZ200-2 multi-core driver, compared with the fixed cycle mode, can save more than 10% of the comprehensive energy consumption; 3. Dew point energy-saving control is selected, which can prolong the adsorption time and reduce the comprehensive energy consumption by more than 30% in the working condition of load fluctuation; 4. Customized high-performance adsorbent with 20% filling margin; 5, brand high-pressure blower, high-performance pneumatic valve, HTFS software design of high-efficiency cooler, reliable performance, long life; 6, 304 stainless steel control gas pipeline, specially designed shunt, high utilization rate of adsorbent, small gas pressure loss; 7, 7-inch Kunlun Tongtai touch screen programmable controller, dynamic monitoring of the operation process, signal acquisition including: air outlet temperature, heating temperature, regeneration tail gas temperature, A/B tower pressure, O blower pressure, dew point temperature (optional).
